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Recycle Rush Re-design

By: KohKohPuffs
New: 22-12-2015 18:11
Updated: 22-12-2015 18:11
Views: 1464 times


Recycle Rush Re-design

I did a count of all the gearboxes and drivetrains I did in my entire CAD adventures, and I concluded that I did too much, and it was about time to work on intakes, grabbers, elevators, etc. So I decided to build my own Recycle Rush robot.

Features:
- 4-wheel omni drive
- 4-wheel intakes
- Handle Can burglar
- Four-bar linkage arm for can holder
- elevator with custom gearbox with an added brake

Inspiration was taken from team 33, which had an almost identical design, with the exception of the burglars. Weight is around 95lbs without electronics, although I find that to be too good to be true.

I will be uploading CAD shortly, but in the mean time, feel free to leave some feedback; this is the first time that I'm not doing something other than a drivetrain or drive gearbox, so feedback will be greatly appreciated!

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22-12-2015 19:02

asid61


Unread Re: pic: Recycle Rush Re-design

What power is in the elevator? In the drivetrain?
Why BAGs for the grabbers over 775s or something similar?
What size wheels are those? Can it go over the step?
You look like you're going over the height limit in the picture due to the can stabilizer elevator, not sure if I'm just seeing that wrong.
The only thing I would add to this would be some way to stabilize the stack as you move, as right now it looks like it could topple fairly easily with a quick turn.



22-12-2015 19:11

KohKohPuffs


Unread Re: pic: Recycle Rush Re-design

Quote:
Originally Posted by asid61 View Post
What power is in the elevator? In the drivetrain?
Why BAGs for the grabbers over 775s or something similar?
What size wheels are those? Can it go over the step?
You look like you're going over the height limit in the picture due to the can stabilizer elevator, not sure if I'm just seeing that wrong.
The only thing I would add to this would be some way to stabilize the stack as you move, as right now it looks like it could topple fairly easily with a quick turn.
-4 CIMs are going to drive, and 2 RS-775s are going to the elevator at 1:10 reduction
-Wheels are 6in diameter, but I haven't tested with the scoring platform. I could probably add an idler wheel in the middle or something like that
-One of my friends on the team actually pointed this out that I might be going over the height limit. I measured the height to be dangerously close to 78in, but I think if I shorten the arm bars 1 or 2 inches it should be fine.
-I never thought of a stack stabilizer before... perhaps I can utilize the box tubing that the intakes are mounted on?



22-12-2015 19:17

KohKohPuffs


Unread Re: pic: Recycle Rush Re-design

Oh right, as for BAGs vs RS-775s for the can burglars, I think it was motor stall that motivated me for BAGs over 775s, although now I'm kind of wondering why I chose BAGs in the first place



22-12-2015 20:38

GeeTwo


Unread Re: pic: Recycle Rush Re-design

Why handle burglars? The window for lining these up is much smaller than for lid burglars. I just went to check an RC that I happen to have here at the house (yes, yes I do). The lid hole is at least five times as large as either handle, and it seems that a slight over/under reach is not nearly as likely to push the RC off the step onto the other side of the field. With "question mark" shaped arms, teams were able to reach the top holes over the landfill without violating the height restrictions.



22-12-2015 21:01

R.C.


Unread Re: pic: Recycle Rush Re-design

Quote:
Originally Posted by KohKohPuffs View Post
Oh right, as for BAGs vs RS-775s for the can burglars, I think it was motor stall that motivated me for BAGs over 775s, although now I'm kind of wondering why I chose BAGs in the first place
You can still stall the 775pro. You just can't do it at max voltage for very long. Look at the data here: http://motors.vex.com/775pro



22-12-2015 21:38

Chris is me


Unread Re: pic: Recycle Rush Re-design

Quote:
Originally Posted by GeeTwo View Post
Why handle burglars? The window for lining these up is much smaller than for lid burglars. I just went to check an RC that I happen to have here at the house (yes, yes I do). The lid hole is at least five times as large as either handle, and it seems that a slight over/under reach is not nearly as likely to push the RC off the step onto the other side of the field. With "question mark" shaped arms, teams were able to reach the top holes over the landfill without violating the height restrictions.
The window to hit is smaller, but the arm can be shorter with this technique, which results in a lighter arm that can theoretically be moved faster. There is also no contest for the grabbing location if you go for the handle versus the top of the lid. It's a design tradeoff that doesn't necessarily have a right or wrong answer - very successful teams used both methods to burgle cans on Einstein.



22-12-2015 22:08

JohnSchneider


Unread Re: pic: Recycle Rush Re-design

Quote:
Originally Posted by Chris is me View Post
The window to hit is smaller, but the arm can be shorter with this technique, which results in a lighter arm that can theoretically be moved faster. There is also no contest for the grabbing location if you go for the handle versus the top of the lid. It's a design tradeoff that doesn't necessarily have a right or wrong answer - very successful teams used both methods to burgle cans on Einstein.
Actually at a certain point the weight of the arm doesn't matter at all. Or you end up snapping it by going too fast



22-12-2015 22:46

GeeTwo


Unread Re: pic: Recycle Rush Re-design

Quote:
Originally Posted by Chris is me View Post
The window to hit is smaller, but the arm can be shorter with this technique, which results in a lighter arm that can theoretically be moved faster. There is also no contest for the grabbing location if you go for the handle versus the top of the lid. It's a design tradeoff that doesn't necessarily have a right or wrong answer - very successful teams used both methods to burgle cans on Einstein.
To optimize a shorter arm, the pivot should be much higher. With the pivot near the floor as shown, the difference is minimal or negative, especially if you insist on a linear arm for the grabber.

While there may be no contest for engagement with the RC, there is still certainly a contest for control of the RC if it has been grabbed by an opponent either above or aside before you pull it off the step.



22-12-2015 22:49

KohKohPuffs


Unread Re: pic: Recycle Rush Re-design

Quote:
Originally Posted by JohnSchneider View Post
Actually at a certain point the weight of the arm doesn't matter at all. Or you end up snapping it by going too fast
971's offseason robot had can grabbers made of carbon fiber, and they go decently fast. It's kinda similar to my can grabbers, so I wouldn't worry as much about snapping.

If I wanted to aim for the opening in the lid, how would one physically make that sort of geometry? It's not like one can bend carbon fiber to meet its needs (or can you?). Would the solution here be to use like 1x1 box tubing with the appropriate angle brackets? Or is there some better solution?



22-12-2015 23:27

Max Boord


Unread Re: pic: Recycle Rush Re-design

Quote:
Originally Posted by KohKohPuffs View Post
Would the solution here be to use like 1x1 box tubing with the appropriate angle brackets? Or is there some better solution?
PVC pipe or aluminum tube with carbon fiber rods. Bent sheet metal would probably work although I never made bin grabbers out of it myself.



22-12-2015 23:56

KohKohPuffs


Unread Re: pic: Recycle Rush Re-design

Quote:
Originally Posted by Max Boord View Post
PVC pipe or aluminum tube with carbon fiber rods. Bent sheet metal would probably work although ive never made them myself.
I believe that 649 doesn't have access to sheet metal resources. As for PVC, I'm a bit concerned. Two weeks ago, I made swords out of that material for a Hamlet skit, and one person dropped it, and it broke into three pieces. It could've been the fact that it had holes cut in them, but I would feel safer using something more reliable



23-12-2015 00:30

asid61


Unread Re: pic: Recycle Rush Re-design

I have seen videos of 971 doing their own carbon fiber layup. It seems tedious, so you could just use 3d printed or custom made endcaps for regular CF tubes and just stick the hook on the end like that.



23-12-2015 02:13

DaveL


Unread Re: pic: Recycle Rush Re-design

Nice job!

About picking up the can.
- Is there a 2nd elevator section hiding behind the stack?

- How does the robot grab the bottom of the can?
(elevator pivot or another mechanism)

Dave



23-12-2015 02:48

KohKohPuffs


Unread Re: pic: Recycle Rush Re-design

Quote:
Originally Posted by DaveL View Post
Nice job!

About picking up the can.
- Is there a 2nd elevator section hiding behind the stack?

- How does the robot grab the bottom of the can?
(elevator pivot or another mechanism)

Dave
Nope, there's only one elevator, and that's exclusive to stacking. Also, the elevator is really short: it can lift up to the second tote level; after all, stacking really only occurs at that level.

To answer the second question, the robot has a four-bar linkage arm powered by 2 BAG motors (okay is there like a thread about BAGs vs. 775s somewhere?). That lowers down and actuates a pneumatic claw to grab the bin. I do not need a pivot for the claw, because the geometry of the four-bar automatically controls the angle of the claw to be horizontal with the ground.



23-12-2015 02:49

AdamHeard


Unread Re: pic: Recycle Rush Re-design

Quote:
Originally Posted by JohnSchneider View Post
Actually at a certain point the weight of the arm doesn't matter at all. Or you end up snapping it by going too fast
The weight doesn't directly matter, but the inertia of it certainly does for acceleration.

a 6' arm versus a 5' arm w/ all other variables held constant will have substantially less inertia, which allows higher accelerations for same power.



23-12-2015 07:53

DaveL


Unread Re: pic: Recycle Rush Re-design

Interesting.
Check out team 4488. They have an amazing robot!
https://www.youtube.com/watch?v=VpZazV3wP1s

Dave



23-12-2015 09:04

EmileH


Unread Re: pic: Recycle Rush Re-design

What is the gear reduction for the versaplanetary on the BAGs driving the can grabbers?



23-12-2015 09:33

nuclearnerd


Unread Re: pic: Recycle Rush Re-design

Quote:
Originally Posted by KohKohPuffs View Post
Nope, there's only one elevator, and that's exclusive to stacking. Also, the elevator is really short: it can lift up to the second tote level; after all, stacking really only occurs at that level.
You might consider lifting a little higher so you can do co-op.



23-12-2015 10:11

GeeTwo


Unread Re: pic: Recycle Rush Re-design

Quote:
Originally Posted by nuclearnerd View Post
You might consider lifting a little higher so you can do co-op.
I haven't looked at the CAD, but from the render, it appears you need more than just lifting higher to score co-op. The elevator bracket appears to be fixed on the horizontal axis, and the way it supports a tote means that it cannot be extended outside of the robot frame. This could probably be enabled without additional actuators but would certainly require greater complexity to push the totes out while being supported by the elevator.
The intake rollers also appear to be at a constant altitude and possibly location, interfering with the coop score. The rollers would need to move out of the way (or better, up so that they push the totes out).

Edits:
Quote:
Originally Posted by EmileH View Post
The intake rollers do actuate out - it's hard to see from the render but there is a pneumatic piston there.
Oh, I see that now. That does mean that (as currently mounted) they would not be useful to help place the elevated stack on the step; another mechanism would be required.

Also, I was curious about the RC lift - do I understand correctly that it would be a two-step process to cap a stack of fewer than six totes? That is, you'd have to score the short stack, then back up a bit to score the RC atop it. Not a showstopper, but an interesting trade-off.



23-12-2015 10:54

EmileH


Unread Re: pic: Recycle Rush Re-design

Quote:
Originally Posted by GeeTwo View Post
The intake rollers also appear to be at a constant altitude and possibly location, interfering with the coop score. The rollers would need to move out of the way (or better, up so that they push the totes out).
The intake rollers do actuate out - it's hard to see from the render but there is a pneumatic piston there.



23-12-2015 22:02

KohKohPuffs


Unread Re: pic: Recycle Rush Re-design

Quote:
Originally Posted by EmileH View Post
The intake rollers do actuate out - it's hard to see from the render but there is a pneumatic piston there.
Yes, there are pistons that actuate the intakes in and out. As for the bot's ability to do coopertition, I never intended this to have that function. Maybe the intakes are high enough to do it, and if it does, then I can use the intakes to roll the yellow totes out. However, for this bot it's all about the stacking. If this were in a competition, I would love the 40 points from the yellow totes, but making consistent stacks looks better for scouting. That was my logic for that.

As for dropping a stack less than 6 totes, yes the bot does have to back up a little because of the bin grabber arm. It's a disadvantage, but I kind of also wanted to do such a mechanism because I never made such things in CAD before, and I wanted to try it out.



23-12-2015 22:29

GeeTwo


Unread Re: pic: Recycle Rush Re-design

Quote:
Originally Posted by KohKohPuffs View Post
I would love the 40 points from the yellow totes, but making consistent stacks looks better for scouting. That was my logic for that.
Noted, and respected. Just trying to clarify the decisions that led to this design.

Quote:
Originally Posted by KohKohPuffs View Post
As for dropping a stack less than 6 totes, yes the bot does have to back up a little because of the bin grabber arm. It's a disadvantage, but I kind of also wanted to do such a mechanism because I never made such things in CAD before, and I wanted to try it out.
Again, noted and respected; just clarifying.



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