Andrew,
Go slow. You are about to make a mistake I learned the hard way in my day job about 10 years ago.
Not just any gear sets will work out for a planetary gearbox.
While you seem to have the ratios and the numbers of teeth all worked out, planetary gears have special constraints. Specifically, you are between a rock and a hard place in terms of gear centers. By this I mean that you have nowhere to go if you need a little more backlash to make your gearbox run better – increasing backlash on the sun/planet jams the planets into the ring.
AND… … I don’t know if the Fisher-Price pinion has been enlarged (I think I recall that it has, but old age has adled my brain
If it has, this is typically not a problem with normal gear engagement because you could just increase the center distance and off you go, but planetary gearsets are another matter.
Also, even if you don’t have this enlargement to deal with, you may be in trouble anyway. Basically, planetary gears require a higher AGMA quality number to work AND (finally getting to one of your questions) the AGMA quality of the “pinion wire” from stock drive is not as high as their “spur gear stock”
I am not 100% sure, but from what I see from looking at the parts, the “pinion wire” seems to be made by the mile using some kind of extrustion process while the “spur gear stock” looks like it is hobbed in 6 or 8 inch lengths. This is why the spur gear stock has a shank and a center hole in the opposite end and the pinion wire has only saw marks on its ends. This is also why it is harder to work with pinion wire (i.e. to chuck in a lathe) than the spur gear stock.
Anyway… …I recommend that you go slow on this – get some samples and try things out before you plan on building 10 or 100,000 more like it.
I have another question as well. Why a planetary stage? While I love planetary gearsets and I hate myself for talking the world out of making more of them, I wonder if a standard gear set may give you what you need without the bother. Do you need the package space? Do you need to have the ring slip? Are you making a shifter? If not, perhaps there are easier solutions.
Think about it.
Joe J.
P.S. Backlash is almost always your friend in FIRST gearboxes. I would design in TONS of backlash. Typically, I can live with the lower contact ratio. the slightly weaker teeth, and the possible extra noise. I typically cannot live with the inefficiency of gears jamming together. For what it’s worth. JJ
P.P.S. If the rules don’t change and you want a planetary gearset, I say, buy it don’t make it. The Fisher Price motors fit on the planetary gearboxes from the drills two years ago. I think you can buy the gearboxes for cheaper than you can buy the stuff from Stock Drive products. All you would have to do is buy or make the gear that is pressed on the standard drill motor (again, I have fould that the gear from the drill service center is often cheaper than the same gear from Stock Drive Products).
Good luck. JJ