Bi-weekly Breakdown:
With the good ‘ole glorious Kansas weather ruining our first couple of meetings, we were forced to work remotely for a while. However, we accomplished a lot in terms of narrowing down on strategy and robot design.
Strategy Update
With our main priority being the ability to rack up points with our shooter, we are currently focusing our attention on a “burst” strategy in which we go back and forth across the opponent’s alliance zone and the source and fire into our alliance zone several times (red line) and then eventually go to our amp area (where we are protected from defense), and fire several pieces consecutively during amplification.
Again, this plays into our robot design of needing an almost immediate transition from ground to air for the note and keeping a low, strong shooter. On the rising “trap controversy”, we see trap as not crucial to our success, but a “nice” thing to have for getting RP, especially in the early competitions. Right now, we would consider ourselves putting 90% effort towards shooting and amp scoring while only 10% towards trap, meaning we give it one good shot during build season, but do not commit a lot of valuable time and resources to it.
Design Update
Regarding actual design, we wish to follow that straight-shot shooter with the potential to do trap either now or after our Week 3 comp, through an elevator, which serves as our climbing, trap, and amp. We have decided we will commit one week of our time during build season, but no more than that, as we would rather have driver/programmer time. In the case that the elevator can do the trap, our robot would look something like the KrayonCad design below, featuring an OTB intake that feeds directly into our shooter (yellow box), mounted on a pivot, mounted on an elevator, similar to 254’s in 2018. In the case that this design does not work for the trap, we will remove the elevator entirely, fix the pivot directly on the frame, and swap our intake with one capable of doing amp as shown in the second picture.
Production Update
On the production side of things we had decided early on that we wanted a 26”x26” chassis so we began manufacturing two of those chassis in accordance with our Apollo/Artemis (2-Robot) system. Due to the snow delay, the manufacturing was delayed causing us to have to put in some extra time to try and stay on track. On top of that, we ran into an error in the way we manufacture our 2”x1” and 1”x1” tubing.
Our process for cutting tubing involves a 2-part system utilizing both our Trak Knee Mill and our Techno CNC. First, you cut the tubing to length with a miter saw and for added precision, we use the knee mill to end mill the edge to the precise length we need. Then, we place the cut tubing into a pre-cut slot that has an angle bracket bolted flush with the slot. This allows us to clamp the tubing down securely and quickly unclamp and reclamp so that we can machine each side. Then we cut out the corresponding holes and repeat the process for each side of the tubing.
The issue we ran into was that the holes that the CNC was cutting were all offset around .02” toward the angle bracket. This confused us so we tested to see if we clamped it wrong or if we accidentally got something stuck between the tube and the bracket but that yielded no different result. Then, we visually checked our zero on the slot and it seemed correct but when we checked the zero relative to the bracket the bracket was not centered on the bit like it should’ve been. So, we reset the bracket to ensure that it was flush, looked at the zero again and it was still wrong. We eventually realized that the angle bracket itself is what caused the .02” discrepancy and adjusted the zero accordingly and that yielded us nearly perfectly centered holes.
The error caused a significant time delay but thanks to our machinists’ resilience and our coaches’ gift of extra time we were able to get nearly caught up to where we originally planned. We also plan on finding a better remedy to this issue in the future which will probably include a better angle bracket and potentially a harder material for the slot as well.