Pneumatics Help

Vexing pneumatics problem …

Have 5 festo M7 2 way solenoid valves in a gang … all are singles. All are hosed and wired in similar / same manner.

We are having trouble with one of the 5 valves:

  • our code can change the status light from a side (extend) to b side (retract)
  • the manual actuation can physically change the output of the valve from extend to retract
  • when we change state with code through the solenoid breakout, the light changes but the spool does not seem to move
  • we replaced the valve twice with no impact

I’m thinking solenoid breakout, wiring but I cannot explain the light changing state but no apparent or observed movement in the spool.

If the coil is wired backwards, then the light will go on, but the coil won’t work.

If changing the direction does not work, try connecting the leads directly to a 12v battery (both directions) to make sure it works. There is a chance (very low) that the solenoid coil is fried.

The manual button is not a good indication of whether the solenoid works because, on most valves, it physically moves the solenoid, rather than with electricity.