As Team 8166, we regularly organize Off Season events in Turkey every year. This year, there are only a few days left to the 2nd Esenler Event, so the team is in a tremendously intense work.
Although it is not certain to be finished due to the intensity, we would like to introduce you our 2023 Off Season robot.
Some advice on the “fork” climb: ground clearance is going to be a problem. For the current design you’re going to need to partners with >4" of ground clearance which is pretty rare. You can fix this a few ways.
If you replace the square tube with C-channel (blue), add some doubler plates for bearings (green) and then put rollers and chain/belt inside the C (red), you could get your ground clearance down a bit further.
Yes, it is clear that this is not as healthy as it seems now. We have also thought about it, but I think your 1st suggestion is the most suitable for us.
But it is not possible to fit this wheel in a 20x20mm box. So we have to produce a thinner wheel from 3D printing.