I think the main thing you are all missing here is the basic question: What is raw material?
For an example, is a 6.2" x 3.8" piece of 1/4" thick aluminum plate raw material just as is a 4’x8’ sheet of it.
Or maybe if you buy that small precisely cut piece from the metal store it is raw material but if you cut it youself from the large sheet then it is fabricated? That wouldn’t make sense.
Metal stores sell cut to order sizes very commonly and readily and thus I would classify cut them as “off the shelf” It is just like when you order a Cheeseburger no pickels, it is made just for you but it everybody gets it their own way.
But, say you took a side of beef and made your own cheeseburger, or in this case the plate of metal and made your own little rectangle. Would that be fabrication. I would think no since it would be exactly the same process as what they are doing at the store.
But howabout making an aluminum sprocket? Is that fabrication? What if you can buy the exact same sprocket? If it was exactly the same (by exactly I mean if it was used on the Mars Rover and you replaced it with your own it would work the same) then I would say that it acceptable. But who would fabricate something the exact same as they could easily buy? Perhaps only to save money, so now the issue is how is it counted in the budget? Now say they are making a #25 43 tooth aluminum sprocket, but all that is for sale is the same model in steel. I believe that would be fabrication.
I see fabrication (loosely classified) as bending, cutting on an angle, drilling, milling, facing, turning, and hardening.
I would see raw materials as being cut on 90 degree angles only and through the entire thickness of the material (so you don’t take a 3x3" block and cut a 1.5" by 1.5" little block out of it to make a step), in the orientation that the material is normally cut (for example if you had a way to cut 1/4" plate in half to make 1/8" plate, that is not normal and it would be fabrication), to within reasonable industry tolerance,s regardless of whether it is done by a metal supplier or by a team.
Let me make the above sentence a little simpler. If you can buy it cut a certain size from the metal store, then you should be allowed to cut it to that same certain size yourself and it would still be considered a raw material.
In any case though, I don’t know why there has been so much worry on these boards about people cheating or pre-season fabricating lately. Do you just think it’s unfair because if they can do it without getting caught you want to also? Or is it unfair because your behing left behind by follwing the rules.Each team interprets the rules in their own way and they will decide amongst themselves how closely they will or will not follow the universal interpretation and/or spirit of the rules.
Following the rules or not, anyone who fabricates before the build is taking a huge risk. A risk that certain elements of the game and the rules will not change. But on January 8th, everything could change in an instant. Yes there have been trends and similarities in the past years (and that is why we do offseason designing and prototyping) but nothing is gauranteed to be the same. There is no rule that the field must remain square. They might say no wheels allowed. They might say no motors alowed for drive systems. They might say everyone must use the gearbox provided in the kit. There might not even be a gearbox in the kit.
So everyone who does pre-season work, regardless of whether it is legal by your interpretation of the rules, is taking a risk that all their work will be thrown out the window on January 8th.
It is impossible to design a robot (or even major compnents of the robot) that will play the game well and how you want to play it, before you the game is ever released.
Please keep in mind that these are my own ideas and you will probably find lots of flaws in my reasoning but I threw it out there to start the discussion anyhow. Also, being my own ideas, what is expressed in the above is in no way intentionally reflective of the actual game rules from past or future competitions.